減震器的用途:The function of shock absorbers:
減震器(qì),是用來(lái)抑(yì)製彈簧吸震後反彈時的震(zhèn)蕩及來自路麵的衝擊,為加速車架與車身振動的衰減,以改善汽車的行駛平順性(舒適性),在(zài)大多(duō)數汽車的懸架(jià)係統及轉向係統內部裝(zhuāng)有減震器。
The shock absorber, is used to suppress the shock when the spring rebounds and the shock from the road surface, to accelerate the attenuation of the frame and the body vibration, to improve the ride comfort (comfort) of the car, in the suspension of most cars. Shock absorbers are installed inside the system and steering system.
汽車(chē)減震器的生產工藝 Car suspension production process:
汽車減震器的製作(zuò)工藝比較複雜,我們以減震器襯套為(wéi)例,講解襯套的工藝流程,並(bìng)說明哪些工藝流程會用到我們的設備。
The manufacturing process of automobiles shock absorber is quite complicated. Taking the bushing as an example, we explain the technological process of the bushing and explain which technological process will be used in our equipment.
工藝流程: Process:
骨架→前處(chù)理(磷化、噴砂、清洗)→噴膠→橡膠注射硫化(huà)→修邊→縮外徑(jìng)→檢測外徑尺寸→剛性測試→塗油(yóu)→包裝
Skeleton pretreatment (phosphating, sandblasting, cleaning) → spray glue → glue injection vulcanization → trimming → calibrate outer diameter → test outer diameter size → rigidity test → oil painting → packaging
以下工序會用到我們的設備:The following process will use our equipment
前處理設備:自動磷化線 Pretreatment equipment: Automatic Phosphating Line
噴膠:自動噴膠機 Glue spraying: Automatic Glue Spraying Machine
自動滾膠機 Automatic Roller Gumming Machine
自動滾噴機 Automatic Rotating Roller Spray Machine
縮外徑:自動(dòng)縮徑機(jī) Outer-diameter crimping: Automatic Crimping Machine
檢測外徑、剛性(xìng)測試:多工位後製程專機
Outside diameter checking and rigidity test: multi-station post-process special machine
行業痛點:Industry pain points:
1、人(rén)工成本高,膠粘劑利用率低;
High labor cost and low utilization rate of adhesive
2、手工噴塗膜厚不均勻;
Uneven thickness of manual spraying film
3、容易出現漏噴漏塗現象,導致產品批量報廢;
It is easy to miss coating one or some products, leading the whole batch scrapping
4、傳統方式塗膠及晾幹(gàn)占(zhàn)地麵積大,車間成本高;
The traditional way of gluing and drying covers a large area and the cost of the workshop is high
5、化學溶劑、粉塵汙染對車間以及人(rén)體健康的影響。
The chemical solvent and dust pollution on the workshop hurt human health.
產品要求:Product requirement:
1、不同結構及大小的產品通用性;
Versatility of products with different structures and sizes
2、粘合劑膜厚均勻,硫化後粘結(jié)強度(dù)高、不脫膠;
The film thickness of the adhesive is even, and after vulcanization, the bonding strength is high, not degumming
3、產品日產量要求效率高。
The daily output of products requires high efficiency.
我們的優勢: Our advantages:
1、自(zì)動化程度(dù)高、操作更安全(quán);
High degree of automation and safer operation;
2、生產節拍短、效(xiào)率高,適合產品大規模生產;
Short production cycle, high efficiency, suitable for mass production;
3、膠漿利用率提高、節省成本;
Improve the adhesive utilization rate and save costs;
4、膜厚均勻、質量更穩定;
Even film thickness and more stable quality;
5、占地麵積小,能耗低;
Small floor area and low energy consumption;
6、精準流量監控、影像檢測、色標檢測(cè)等防錯,堵槍自動(dòng)報警,確(què)保產品(pǐn)質量;
Accurate flow monitoring, image detection, color standard detection and other error prevention, blocking gun automatic alarm, to ensure the product quality;
7、全封閉式塗裝,粉塵經過精密(mì)過濾,確保車間無汙染(rǎn)。
Fully enclosed coating, dust filtered by precision filtration, to ensure no pollution workshop.
其他服務:Other services:
1、可免費提供(gòng)打樣;
Provide sample coating for free;
2、提供(gòng)產品針對性噴塗設備研發;
Provide spraying equipment research and development for special product;
3、長期提供技術支持和上門解決技術難題;
Provide long-term technical support and solve technical problems on site;
4、提供噴塗工藝及(jí)設備操作培訓。
Provide spraying process and equipment operation training.
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